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Welcome to Injection Molding & Rapid Prototyping Manufacturer
Danke Mold shares some of our manufacturing experience, summaries and thoughts in our company glossary here.
builds a three-dimensional object from a computer-aided design (CAD) model, usually by successively adding material layer by layer.
The act of combining components into a whole product
A subtractive manufacturing method that uses re-programmed software to control cutting tools to remove material from a block of raw material to generate a component
A device used to measure the distance between two opposite sides of an object.
Changes in an part's shape or form due to the application of a force or forces
A manufacturing process whereby a desired shape is obtained by using electrical discharges (sparks)
A material is pushed through a die of the desired cross-section，to create objects of a fixed cross-sectional profile.
An abrasive machining process that uses a grinding wheel as the cutting tool to produce very fine finishes and accurate dimensions
A threaded insert, is a fastener element that is inserted into a part to add a threaded hole. They may be used to repair a stripped threaded hole, provide a durable threaded hole in a soft material.
A machine that rotates a workpiece about an axis of rotation to perform various operations such as cutting, sanding, knurling, drilling, deformation, facing, and turning, with tools that are applied to the workpiece to create an object with symmetry about that axis.
A subtractive manufacturing process that uses a laser beam to create texts or images on the part surfaces.
A fastener with a threaded hole, usually used in conjunction with a mating bolt to fasten multiple parts together
An inspection tools that crewed into the part to be tested, the "GO" end should fully enter the part; the "NOT GO" end should not.
A printing process that using an indirect offset (gravure) printing process to transfer an image via silicone pad onto a part surface.
A set of pin gauges used to measure holes only a few millimeters in diameter.
A fundamental process that cut/bend/punch a thin and flat metal piece into a variety of shapes.
Is a form of 3D printing technology used for creating plastic models, prototypes and production parts layer by layer.
A printing process that using a screen(stencil) to apply ink on the part surface. Each individual color is applied using a different screen, one at a time, combined to achieve the final look.
Is a method for making plastic prototypes or low volumes of parts formed from silicone molds. Copies made in this way show great surface detail and fidelity to the original pattern.
Is a fabrication process that joins materials, usually metals or thermoplastics, by using high heat to melt the parts together and allowing them to cool causing fusion.
Is a fabrication process typically used to cut plates and to make punches, tools and dies from hard metals that are difficult to machine with other methods.
Anodizing is an electrochemical process that forms an oxide layer on aluminium part surface, leading to better corrosion and wear resistance.
Is a conversion coating for stainless steel, copper and copper based alloys, zinc, powdered metals, and silver solder. It is used to add mild corrosion resistance, for appearance and to minimize light reflection
A surface finish that produced by polishing the metal with a 120–180 grit sand paper, belt or wheel. Commonly works for stainless steel, aluminium and nickel.
A surface finish that transparent with glossy, or original color of an object like clear anodizing.
A stamping process for producing raised or sunken designs or relief in sheet metal. It is often combined with foil stamping to create a shiny, 3D effect.
A translucent with sand blasted texture finish on the part surface.
is an optical property which indicates how well a surface reflects light in a specular (mirror-like) direction. It is one of important parameters that are used to describe the visual appearance of an object.
A manufacturing process, produce a pattern of straight, diamon or crossed lines on the parts surface, usually by lathe.
A marking technique that using laser beam impinges on the material, creating the customized on the part surface. The resulting mark is permanent and very resistant to abrasion.
The original/natural surface finish that comes out of machining.
Is the practice of applying paint, pigment, color or other medium to a solid surface (support base).
The Pantone Color Matching System is largely a standardized color reproduction system. By standardizing the colors, different manufacturers in different locations can all refer to the Pantone system to make sure colors match without direct contact with one another.
Is the process of creating a smooth and shiny surface by rubbing it or using a chemical action, leaving a surface with a significant specular reflection.
A finishing operations that involves applying a coating of metal over a base metal substrate to give various desirable properties to the component.
Powder coating is an surface treatment of applying a protective and decorative finish to a wide range of metal materials and products that are used by both industry and private consumers.
Is the measure of the finely spaced micro-irregularities on the surface texture which is composed of three components, namely roughness, waviness, and form. Ra is commonly used to indicate the level of surface roughness
Is the act or process of smoothing or polishing a surface with sandpaper or sand.
is the operation of forcibly propelling a stream of abrasive material (usually sand or bead) against a surface under high pressure to smooth a rough surface, roughen a smooth surface, or remove surface contaminants.
This silky, low-sheen, smooth paint finish actually retains its pearl-like sheen when dry. A satin finish reflects more light than matte and stands up well to washing.
Is the nature of a surface as defined by the three characteristics of lay, surface roughness, and waviness. It comprises the small, local deviations of a surface from the perfectly flat ideal (a true plane).
Is a method of polishing plastics to reduce the surface roughness or improve transparency in plastic, like when plastic is used to make a lightweight optical quality lens.
CNC machining is a subtractive rapid manufacturing process. The part is machined from a plastic block, plastic bar, or metal block, metal bar. It’s one of the most accurate manufacturing processes for fast turn-around parts.
is material that is intentionally left on parts and welded assemblies at various stages of production. It enables manufacturers to compensate for distortion or warping by machining fits at intermediate stages of fabrication and at final machining.
A device that allow the necessary tool automatically placed in the spindle for machining purpose
is the process of enlarging a hole that has already been drilled (or cast) by means of a single-point cutting tool. Boring is used to achieve greater accuracy of the diameter of a hole, and can be used to cut a tapered hole.
The cutter is placed in the spindle where it rotates. The workpiece then moves past the cutter so that chips may be sliced off. The act of cutting a workpiece on a mill is called “Milling”.
is a manufacturing process in which bars of material are held in a chuck and rotated while a tool is fed to the piece to remove material to create the desired shape.
Is a transitional edge between two faces of an object. A form of bevel, it is created at a 45° angle to two adjoining right-angled faces.
Is the wastage substance that formed on the workpiece by the edge faces of the tool/cutter during milling or turnning process.
A cutting process that uses a drill bit to cut a hole of circular cross-section in solid materials. The drill bit is usually a rotary cutting tool,
are cutting tools typically used in milling machines or machining centres to perform milling operations. They remove material by their movement within the machine or directly from the cutter's shape
A fillet is a rounding of an interior or exterior corner of a part.Fillets give a part better flow and less resistance. Using a fillet also eliminates any sharp edges that can be easily damaged, or that could cause injury when the part is handled
A work-holding or support device used in securely locating and supporting a work-piece, ensuring that all parts produced using the fixture will maintain conformity and interchangeability
Feed rate is the velocity at which the cutter is fed, that is, advanced against the workpiece. It is expressed in units of distance per revolution for turning and boring (typically inches per revolution [ipr] or millimeters per revolution). It can be expressed thus for milling also,
It is slight vibration of cutter during machining process. It usually damages the surface of workpiece.
Is a material consisting of numerous extremely fine fibers of glass. It's lightweight, extremely strong, and robust material. Glass fibers are used as a reinforcing agent for many polymer products
Is the process or technique of using a lubricant to reduce friction and/or wear in a contact between two surfaces, improving the performance and health of their CNC machines
CNC programming (Computer Numerical Control Programming) is utilized by manufacturers to create program instructions for computers to control a machine tool.
A process that split a 3D drawing of a part into several pieces, and machining them separately, then glue or weld them together to complete a whole part.
Is the process of actually converting the equipment. This may be achieved by adjusting the equipment to correspond to the next product or by changing non-adjustable "change parts" to accommodate the product. Typically it will be a combination of both.
The spindle speed is the rotational frequency of the spindle of the machine, measured in revolutions per minute (RPM).
Is a physical quantity that expresses the internal forces that neighbouring particles of a continuous material exert on each other.
Is a measure of deformation representing the displacement between particles in the body relative to a reference length
Is a range of how far a true measurement can range from what's intended. e.g. a dimension representing as 25± 0.5 means that this dimension value can be in between 24.5 mm to 25.5 mm.
is the process of cutting a thread inside a hole so that a cap screw or bolt can be threaded into the hole. Also, it is used to make thread on nuts.
Tapping can be done on the lathe by power feed or by hand. Regardless of the method, the hole must be drilled with the proper size tap drill and chamferred at the end.
Is a device that it holds the rotating tool whereas in lathes it holds the rotating workpiece on the drilling and milling machine. On a lathe the chuck is mounted on the spindle which rotates within the headstock.
Is the path through space that the tip of a cutting tool follows on its way to producing the desired geometry of the workpiece.
Is a special type of recessed surface. In turning, it refers to a recess in a diameter. In machining, it refers to a recess in a corner. In molding, it refers to a feature that cannot be molded using only a single pull mold.
This is the first stage of machining where the object is to quickly remove the bulk of the waste material, normally with the aid of a ripper cutter. this gives the coarse stepped feature seen in the workpiece above.
This stage of machining generally uses a smaller cutter than roughing, typically an end mill, although the aim is still to remove the bulk of the waste material.
The next stage, using a relatively large ball nosed cutter, is to start to form the final profile of the workpiece, removing the steps generated in the two above procedures.
The final stage, and the longest process of all, is the final cut to the desired size. A small ball nosed cutter traversing across the surface produces the finished shape.
A type of cutter that used for the rapid removal of large amounts of metal, the serations along the cutting edge literally rip the material away. This cutter is designed to cut along it's sides only.
Similar to a ripper only without the serations, used for removing the bulk of the material. The cutting edges, like the ripper, are down the sides of the tool.
Typically this cutter has less cutting surfaces than the two above, and unlike the end mill and ripper can be used to plunge directly into the workpiece. As a result of the reduction in cutting surfaces there is better swarf removal meaning the tool can be used in enclosed pockets and slots.
This cutter, as its name suggests, has a semi-circular cutting face, with the aid of computer software it is possible to cut tangentially to the work piece enabling curved surfaces to be machined.
The milling process is removing material from a dedicated workpiece through rotary cutting. The cutter in a mill often has multiple cutting points, and generally moves perpendicularly on an axis, cutting with the tool’s circumference into the workpiece.
Is a hollow space in the part because some air can't be sucked out of the mold during vacuum casting process.
Is an opened-box to hanging the master model in it and hold the liquid silicone to form the silicone mold. Usually built with aluminium plates.
A device used in casting and moulding processes to produce external shape and surfaces of parts.
A device used in casting and moulding processes to produce internal cavities and reentrant angles of parts.
In engineering, draft is the amount of taper for molded or cast parts perpendicular to the parting line. It makes the act of de-molding easier.
A gate is a designed small opening to allow the liquid resin into the silicone mold cavity, a successful gate design is determined by part structure, size and location.
Is a assistant tool in the silicone mold to form some special features such as deep hole, narrow slot, undercut of parts
Is an object that made by 3D printing or CNC machining according to 3D drawing of final workpiece. It is used as a part to form the cavity and core into the silicome mold.
Is the process of adding an additional layer of material over an already existing piece or part. Usually a rubber part is molded over another rigid component.
For vacuum casting, oven is a thermally insulated chamber used forsolidifying silicone mold and workpieces after casting, and pre-heating silicone mold and liquid resin.
It is the dividing line that splits the core and cavity halves of a molded part. It is usually created by manual with knife for silicone mold.
Known as PU or PUR, is a polymer composed of organic units joined by carbamate (urethane) links. It is a general designation of all the vacuum casting material.
Is a chemical used to prevent casting resin parts from bonding to mold surfaces. So as to make the part easier to be taken out of silicone mold.
ilicone, by contrast, is a synthetic polymer made up of silicon, oxygen and other elements, most typically carbon and hydrogen. Silicone is generally a liquid or a flexible, rubber-like plastic, and has a number of useful properties, such as low toxicity and high heat resistance. It also provides good electrical insulation.
A process that makes liquid silione or resin become solid or hard. For vacuum casting, it is done in oven.
Shore hardness is a measure of the resistance of a material to the penetration of a needle under a defined spring force. It is determined as a number from 0 to 100 on the scales A or D. The higher the number, the higher the hardness. The letter A is used for flexible types and the letter D for rigid types.
Danke Mold Address
Zhongshan Factory :
No. 8 Zhanxing Road, Dahuan Village,
The Torch Development Zone,
Zhongshan City, Guangdong Province
Hongkong Office (for quotes and invoices) :
Flat/RM A1 11/F, Winner Building, 36 Man Yue Street, Hung Hom, Kowloon, Hong Kong SAR
Tel: (+86) 181-2536-1623
Tel : (+86) 0760-8828-9620
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