Profession 2-Shot Injection
Swift & Professional Response
Solid Engineering Support
MOQ 5000+ pcs
2-Shot Injection Molding Services
Two-shot plastic injection molding, also called 2K injection molding, is widely used for 2 components over-molding, or double color over-molding. Two- shot injection molding process not only can provide a high-class soft-touch feeling product, or dual-color product, but also being pretty cost efficiency because of the automatic production. We can find a lot of consuming products in our daily life that using this process, for example the brushes handles, tooling-case handles.
With 2-shot injection molding, there are some disadvantages at the injection molding tooling.
× As for a high-volume production, the 2-shot injection molding tool have to be with high accuracy, so that the tooling movement will be smoothly (open/close & 180 degrees rotation).
× Besides, the tooling also should be with reliable strength & stable tooling life, so that be able to provide a high efficiency and stable injection molding production.
× Accordingly, the injection molding tooling cost will be high, while the tooling fabrication lead time would be long.
However, if with a reliable injection molding manufacturer and suitable project management for the schedule, we will find that 2-shot injection molding would have significant advantages at high volume injection molding.
The advantages of 2-shot injection molding, for high volume production:
- Super low part price (2 component at molding machine for production, without post process);
- Reducing engineering cost;
- Cosmetic & tidy parts (with accuracy tooling, no post trimming or cleaning after production);
- Much lower injection molding management effort;
- Save time and assembled / secondary operation cost;
- Stable forecasted production schedule;
- Increase product value and marketability.
The Capacity of 2-shot Injection Molding at Danke Mold:
With our maximum 400Ton 2-shot injection molding machine, the injection molding tooling fabrication facility, following would be the capacity that we’re comfortable and confident with:
- Maximum part size: 550*350*250mm (L*W*H)
- Maximum part weigh/shot: 2kg
- Minimum wall thickness: 8mm
- Maximum Depth: 100mm (200mm if parting cross the middle of the part)
- Maximum components: 2 components (NOT for 3-shot)
- Maximum molding machine: 400 Ton
The Comparison between Over molding and 2-shot injection molding.
|Tooling Quantity||2 sets||1 set|
|Tooling Lead Time||Fast (generally in 20-30 days)||Slow (generally 35-45 days)|
|Production Quantity||50-100,000pcs||10,000pcs or more|
|Mini. Batch Quantity||No MOQ||5000 pcs/batch|
|Production Cycle Time||Long and low efficient||Short and efficient|
2-Shot Injection Molding Samples
Are you looking for a reliable 2-shot injection molding manufacturer with competitive price for the high-quality plastic injection molding production?
Why not have a contact with Danke Mold? Our swift & professional response, free design for manufacturing analysis, competitive price will beyond your imagination.