What is Rapid Tooling & Proto Molding?
Rapid Tooling is a fast turn-around and cost effective tooling solution with simplified tooling structure for proto molding production.
Prototype Molding is for small run production, material trial, mechanical design testing as well as Tooling structure verification.
With more than 10 years of experience, Danke Mold engineering team offer professional mold design and rapid tool making to meet different needs.
If you are ready to find a reliable injection mold maker, please contact us to get more information and a quote.
Fast
Tooling finished in 7-14 days. Molding in 1 day for small quantities. All exact lead time will be confirmed with quotes
Cost-Effective
About 30%+ cost saved because of the flexible tool design and less manufacturing steps, compare to conventional injection mold.
Strength
The performance of the parts are more similar to the end-use product, compare to rapid prototyping like 3D printing or CNC machining
Precision
Tooling finished in 7-14 days. Molding in 1 day for small quantities. All exact lead time will be confirmed with quotes
What's the benefit of Rapid Tooling & Proto Molding?
How Rapid Tooling Saves Your Time & Cost?
1. Shared standard moldbase, ensure their exchange and reuse, only need to design the tooling inserts to fit our existing shared moldbase. reduce the lead time and cost of tooling
2. Tooling components shall be standardized to the maximum extent. included the standard range of slider and lifters, to shorten lead time and save cost of tooling for customer.
3. Using soft but enough strength tool steel, to reduce material cost. .
4. Agile mold design, using manual insert as possible, to simplify the manufacturing process.
4. The mold can be modified according to customer¡¯s need and the cost would be much lower than production mold.
5. Prototype tooling life is generally 500-50,000 times. We will confirm with customer during quoting which is best for customer.
We promise response to your enquiries within 12 hours and provide you a professional quote in 24 hours. We will also provide you with a professional DFM analysis to discuss more detail about your project and help you to improve the part design.
Quick Turnaround & Professional Project Management
Our team has more than 10 years of
experience in handling injection molding projects from western countries. We have in-house factory of 3000 m with advanced tooling and molding equipments. Make sure all your project are under controlled
Strong Engineering support & Manufacturing Capabilities
We had got the ISO 9001:2015 certification and keep raising our production process management. We have complete part¡¯s and tool¡¯s inspection instruments and our inspection is executive from first article, processing and final production.
ISO 9001:2015 Certified & Quality Guaranteed
Why Use Danke Mold For Mold Making?
How to work with us?
What we need from you?
What we give to you?
1, 3D data of your part. STP, IGS or PRT format
would be preferred.
2, Requirement about the part material,
surface finish & color, and the quantity in detail
3, 2D drawing if possible, so that we know about
the some critical dimensions or tolerance request
4, Lead-time requirement
5, Other requirement if there are. Such as special inspection, assembly, package or shipping way, etc.
1, Quick response with email, skype, phone call and
even video meeting.
2, Professional DFM files. To indicate the gate
type/position , parting lines, etc.
3, Quick quote, proper tooling design and fast production
arrangement
4, Professional project management. Instant feedback
about project status.
5, Global Delivery with express company like UPS, DHL or Fedex.
1-DFM
To confirm the parting line, the gate location and size, ejector location, draft, wall thickness, critical tolerance etc. that will reduce the risk of defect or mistake.
2-Mold Design
Use shared mold base and standard tooling components as many as possible, to save money and manufacturing time cost.
3- CNC/Wire cutting/EDM
Cut out the shape of core and cavity of the mold, About the toolmaking tolerances, our standard tolerances conform to DIN-2768-1-fine.
4- Surface treatment
Surface finishes for the core and cavity can be made according to VDI 3400 series for sparking texture surface, and follow Mold-Tech equivalent for Texture surfaces.
5- Mold assembly
All the parts machined or purchased need to be put together and required to be work functionality. Quality of mold assembly determines the mold precision, injection productivity.
6- Mold trial
Mold trial is an important method to check mold quality and injection molded parts for new mold as well as mold modification. It helps us to evaluate mold situation physically
7- Sample confirmed
Based on mold trail sample, we can optimize our mold tool, adjust and record the injection molding parameter for future production, as well as improve product structure.
How we handle your tooling projects in Danke Mold?
Application
Automobile Interiors
Home Appliance
Consumer Electronics
Industrial equipment
Aerospace Interiors
Submit your drawing files
and tell us your requirement
Danke Mold team will reply you within
12-24 hours
Tel£º0760-88280 9620
WeChat ID : dankemold
Danke Online Customization Service
Tips£ºzip/rar compressed file will be OK if more than one file.
